REASON FOR ACCUMULATION OF EXCESS STOCK

Every organisation has some stock that is of no additional use.  That aren't any longer demanded and with industrial progress, there's no responsibility of the priority once more beginning the assembly of constant product that these materials were used. Therefore, investment on such stock can't be complete or absolutely complete. However, it occupies area that may be higher utilized for storing different things. Materials unlikely to be ever consumed within the producing of a finished product measure classified as dead inventory. It should include numerous classes of things like obsolete, surplus inventory, stock, stock surplus, scrap, excessive stock, or excess inventory.

REASON FOR ACCUMULATION OF EXCESS STOCK, SURPLUS INVENTORY OR OBSOLETE:-

·       INACCURATE FORECASTING

·       LONG LEADS TIME

·       NO MANAGEMENT OF OBSOLETE INVENTORY:-

·       FAULTY PURCHASE PRACTICES:-

·       RATIONALISATION

·       INADEQUATE MANAGEMENT INVENTORY SYSTEM

·       POOR PRODUCT QUALITY OR DESIGN

INACCURATE FORECASTING:-

Bad predict of consumer demand means that you risk can find yourself with excess stock. What if this stock becomes obsolete before you'll be able to sell it all? Once a product hits the tip of its life cycle, these goods won't be able to sell. Effective forecasting ways can facilitate your business accurately meet demand and avoid surplus stock.    

LONG LEADS TIMES:-

An inefficient supply chain may end up in long lead times. So, you will accumulate excess inventory that may never sell. Reducing lead times can facilitate contour your supply chain and reduce the quantity of stock you wish to stay reachable. As a result, this can stop obsolete stock risks by up the accuracy of purchase orders to customer demand. You’ll be able to try this with correct forecasting or a just-in-time delivery strategy.

NO MANAGEMENT OF OBSOLETE INVENTORY:-

Expecting dead stock to sell as your storage expenses gather is much from economical. Instead, you should have a listing reduction idea in place/ this can mitigate the chance of stock stilt up. What will this idea entail? You’ll assign a team of staff to actively work up inventory processes which will cut back your levels of obsolete inventory.

FAULTY PURCHASE PRACTICES:-

Sub-optimising choices like buying in bulk to require care of discounts and transportation economy while not taking under consideration factors like time period, warehouse space necessities and technological changes yet again cause the buildup of surplus and obsolete stocks.

 RATIONALISATION:-

Sometimes raw materials area unit rationalised thus on minimise selection and modify procurement. The rationalization method renders some things as surplus or obsolete.

Inadequate Inventory Management System:-

Manually pursuing and designing your company’s future orders is fallible and takes up loads of your time. But, you'll avoid these errors and save the prices. An inventory management system to trace your stock levels will stop surpluses. Less surpluses, less likelihood of getting obsolete stock. Finding the correct system will facilitate your business avoid carrying obsolete stock.

Poor Product Quality or Design:-

Poor quality or design happens once a product doesn't meet the expectations of its customers. As a result, demand can quickly decline. You’ll be left with big quantity stock that can't sell. Also, this value isn't simply financial. Not alone can it shorten the product’s life cycle, it may damage the name of your trademark. Prepare wonderful quality assurance and thorough marketing research can assist you avoid these losses.

OTHER CAUSES:-

Many things are command as insured spares for several years with none consumption. Faulty store keeping strategies, while not adequate preservation, result in spoilage. Inferior handling, improper codification and poor producing strategies additionally lead to obsolete, surplus and scrap things. Poor maintenance of machine tools could lead to excessive tool wear and larger method scrap.